In the competitive landscape of large-format corrugated packaging, the High Speed Double Pieces Folder Gluer represents a critical transition from manual labor to automated precision. The A series (A-2300B) is engineered to solve the complex challenges of splicing and folding extra-large cartons with a rated speed of 3,000 pieces per hour. For modern box plants, the “best” solution is defined by registration accuracy and the ability to maintain structural integrity during high-speed converting.
A double pieces folder gluer must manage two distinct paper paths simultaneously before merging them into a single unit.
Automatic Suction Feeding Section: This module utilizes friction feeders driven by independent servo motors. The inclusion of air suction functionality across both pieces ensures consistent feeding of even warped or heavy-duty board grades.
The Splicing Section: Precision is achieved through a five-guide plate structure (four large, one small). The 50mm flat belt conveyors are driven by independent double servo motors, which allow for real-time adjustments to ensure the splicing is perfectly aligned before entering the gluing phase.
Intelligent Gluing Section: This section adopts mechanical roller gluing with options for both hot and cold bonding. For plants requiring even higher automation, the system can be integrated with the SMART Intelligent Glue System, featuring redundant dual-system logic to ensure a 24-hour uninterrupted adhesive supply.
To ensure a Total Cost of Ownership (TCO) that favors the manufacturer, the A-2300B is built with Tier-1 international components:
Control System: Delta PLC and WECON HMI for intuitive, high-speed logic processing.
Mechanical Integrity: NSK (Japan) bearings and HIWIN linear guide rails provide the smooth movement necessary for high-speed operation.
Investing in a High Speed Double Pieces Folder Gluer is a strategic decision centered on waste reduction and labor efficiency.
Waste Reduction: By utilizing precise servo-driven alignment, the system significantly reduces raw material waste, which often accounts for over 70% of box plant costs.
Labor Efficiency: The “Unattended Mode” and central monitoring capabilities (when paired with the SMART glue system) allow a single operator to oversee multiple modules, drastically reducing the headcount required for the starch room and finishing line.
